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Several Benefits Of Using Air Powered Grinders In Place Of Electric

Savvy manufacturers never stop researching to website and improve productivity… As the up front price of electrical energy tools is without question attractive, pneumatic tools give you a lower price tag of ownership and greater throughput in the lon run.

Industrial air grinders give a totally different value proposition than electric grinders. These are engineered for longevity, efficiency, and above all safety. Air powered grinders are becoming more popular due to the benefits provided regarding their cost. Adopting air powered grinders leads to greater cost benefits through the entire duration of the tool.

In this post, we explore 5 clear benefits afforded by way of industrial grade pneumatic grinders.

1. Non recourse of Electric Shock
Grinders of varieties are likely to be found in environments where moisture, conductive materials, and flammable liquids are mixed together. Damaged cords and wires pose a risk to operator safety resulting from electrical shock. Furthermore, metal fabricators often rely on flammable chemicals, like acetone, to clean and prep metals ahead of welding. Pools of spilled liquids can easily be ignited by faulty electrical cords. Additionally, vapor concentrations can be higher when doing work in confined spaces such as those based in the mining and tank cleaning industries. On the other hand, air tools require no electricity, as well as their rotary vane air motors generate no spark. Pneumatic grinders therefore develop a safer workplace which cuts down the odds of generating OSHA violations. The bottomline is, air tools are safer than electric tools because a cloak hose won’t ever emit a spark and can be employed in wet conditions.

2. Superior Ergonomics and Chance to Weight Ratio
Pneumatic grinders offer a better power to weight ratio than electric grinders. The bottomline is, pneumatic grinders produce more horsepower in the smaller and lighter package. Misleadingly, electric tool manufacturers often classify the power of their tools with the wattage fed inside their electric motors (incidentally 750 watts equals roughly 1 horsepower). What’s not stated in electric tool specifications could be that the power fed in the motor isn’t same wattage that involves the spindle from the tool. In fact, only 50% to 60% in the rated wattage actually comes to fruition at the abrasive or accessory. On the other hand, with pneumatic grinders, power in equals power out. A cloak motor rated for 1 horsepower will provide that very same quantity of capability to the tool.

3. Increased Productivity
Let’s put ergonomics and ratios aside for a moment. If increasing worker output is often a priority for the operation (and when don’t you find it?), pneumatic grinders can assist you meet your purpose. When you use grinders regardless of the sort, Revolutions For each minute (RPM) play a crucial role inside the material removal equation. Abrasive products (grinding wheels, fiber discs, flap wheels, etc.) are engineered to perform optimally at the specific RPM. Fortunately, modern pneumatic grinders have a speed control mechanism, (also referred to as a governor), that ensures proper RPM by money air flow towards the tool. Since the operator places downward pressure about the abrasive, the governor “opens up”, increasing air flow for the motor and ensuring the correct spindle speed.

4. 100% Duty Cycle + High Performance in Harsh Environments
Mitch Burdick, something Manager for Diy equipment at Bosch says: “The two biggest threats affecting electric tool life are dirt and as well as heat – dropping them in water, or baking them with a hot sun doesn’t help either.” By their very nature electric motors possess a rated duty cycle which should be respected. Without a periodic rest, the temperature generated through the motor itself will diminish performance and in the end cause premature tool failure. In fact, for every 4 minutes running, a power grinder was created to have one minute of rest.

Furthermore, the generation of particles is built into any material removal process. With the open grate style motor compartments essential for cooling, electric tool motors tend to be susceptible to the accumulation of the dust and dirt. On the other hand, Industrial Grade Air Tools are made particularly for use within foundries, shipyards, offshore oil platforms, power plants, metal fabrication facilities, and petrochemical refining plants. Air tools have a 100% duty cycle, meaning they may be designed to run Around the clock Seven days a week (when in combination with a filter regulator lubricator). Air tool housings are constructed of aluminum or steel, not Abs plastic, fiberglass causing them to be more resistant to the impact from repeated drops. Pneumatic grinders could be used underwater in the event the exhaust is vented higher than the surface!

5. Simplicity of Servicing and Sustainability
An advert grade grinder isn’t a disposable piece of equipment and does not immediately end up in the landfill as being a “disposable” commercial electric grinder. Pneumatic grinders may be tuned up and turn into periodically rebuilt many times over. The common electric tool maintenance interval is between 60 and 120 hours and the tool will typically need, at the very least, a fresh pair of brushes. Comparatively, a garage / maintenance grade air tool averages 200 hours between service intervals while a very industrial grade air grinder can increases to 2000 hours between tune-ups. When the time comes to service your air tools, convenient and clearly labeled kits are available which contain the most frequent wear parts.
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