Welding positioners play a crucial role in the smooth functioning of welding processes. They occupy a unique part of automated welding systems, that allow the industries to position the weldments (no matter their size) mechanically flawlessly. As a result expedite the whole process of manufacturing and helps to create an appropriate welding experience for welders. Studying the varying demands of the profession, the range of welding positioners in addition to their purposes served also differ. Due to multifarious advantages of these machines, it is crucial for the companies to select the positioning equipment that matches perfectly with their requirements.
Welding Positioners and Their Purpose
Positioners comprise a considerable section of the automation system, and serve great purposes in manufacturing industries, many of which include:
Ensure highest amount of safety and security for your welders
Lessen the fatigue
Enhance the quality of welding
Use the floor area efficiently
Selection of Positioners
Multiple weld positioning equipment find effective usage in numerous industries. A few of these widely used welding Robotic positioners include:
Manipulators- For a high amount of efficiency and quality delivery of welding tasks.
Turning Rolls- For accommodating the effective rotation of pressure vessels, pipes along with tanks.
Fit up Bed Rollers- For saving ample in time the manufacture of largely connected vessels.
Growing line systems- To facilitate large diameter production mainly in the output of wind towers.
Choosing the Best pipe welding positioner
Enterprises and people usually purchase a new welding positioner or decide on a rental one, according to the requirements and budget constraints. Regardless of you buy or rental deal, it is advisable to take into account the next essential factors before investing profit the best welding positioner.
COG or the center of gravity plays a crucial role while making a choice for welding positioners. It equally balances the weldment on all axes. With the changing distance of the weldments from the device, the COG also varies, because the welder is applying more torque towards the positioner. Besides, addition of parts and materials to the positioned also affect the COG.
The process of attaching weldment and fixtures with perfection varies according to your unique requirements
For cylindrical products create a preference for turning rolls.
Be sure that the equipment mounts over a flat working surface in order to avoid any type of tipping.
Connection of ground current to welding positioners.
Prefer Rental Positioners
In the event you belong to a market that serves the varying requirements of the customers, than selecting the desired positioners for welding on rent becomes a good plan. It provides superior degree of efficiency being produced with smallest amount of investment. Taking into consideration the current scenario of monetary downturn, it essentially cuts down the price factor for each and every industry. It always continues to be most cost-effective choice to prefer renting positioners than buying them.
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